Consulting
Specialized engineering support for Wire & Cable Manufacturing
WHAT WE DO
We help wire & cable manufacturers improve production speed, quality stability, and overall line performance through specialized technical consulting. Our expertise covers the full manufacturing chain metallurgy, wire drawing, stranding, cabling, extrusion, and winding allowing us to identify bottlenecks quickly and implement practical, measurable improvements.
We work directly with your engineering and production teams to analyze parameters, evaluate machinery behavior, optimize processes, and solve complex issues that affect output, scrap rate, and product consistency. Whether you need to stabilize dimensions, eliminate wire breaks, increase line speed, improve insulation quality, or modernize automation, we provide clear and actionable guidance.
With decades of experience and deep knowledge of European machinery and advanced cable technologies, we offer high value consulting that helps you make better technical decisions and achieve reliable, long term performance gains.
WHY OUR CUSTOMERS TRUST US
Decades of Industry Experience
A deep understanding of wire drawing, stranding, cabling, extrusion, and plant automation—built from years of working directly with global manufacturers and European machinery.
Integrated, High-Value Technical Solutions
We take a holistic approach to every challenge, addressing equipment, processes, automation, materials, and operator practices to deliver solutions that are complete, practical, and measurable.
Strong, Long-Term Partnerships
We believe in building lasting relationships. Our clients value that we stay involved, remain accessible, and support them through every operational evolution and investment.
Presence When You Need It Most
Whether you’re dealing with urgent production issues, planning a major upgrade, or implementing new equipment, we provide support exactly when it matters.
Commitment to Your Success
Every recommendation is guided by one priority: improving your performance and helping your team achieve safer, faster, and more reliable production.
PROCESSES WE SUPPORT
We support every major process in the wire & cable industry, offering technical guidance that adapts to your machinery, product requirements, and production goals. Each area below can be expanded to show how we help manufacturers improve line performance, product quality, and operational efficiency across the entire value chain.
Production of aluminum and copper rod
We assist in optimizing rod preparation for downstream processes, improving drawability, material stability, and rod performance during high-speed production.
Whether you use copper or aluminum, we help ensure consistent metallurgical quality for reliable wire drawing and final cable characteristics.
Drawing, annealing, winding, and coiling
We support all wire drawing applications—from fine wire to heavy-gauge conductors—helping you improve reduction schedules, tension balance, lubrication, annealing curves, winding quality, and overall line performance.
Our guidance reduces wire breaks, stabilizes diameters, and increases achievable line speeds.
Bunching, cabling, stranding, compacting, armoring, and taping
We help you optimize conductor formation for low-voltage, medium-voltage, high-voltage, data, and specialty cables. This includes support for lay-length design, tension management, compacting strategies, shielding, armoring, taping systems, and mechanical/electrical troubleshooting across all stranding and cabling technologies.
Insulating and sheathing
We assist with all aspects of insulation and sheathing extrusion, including temperature profiles, screw and barrel performance, material processing behavior, cooling efficiency, line synchronization, and dimensional stability. Our support improves insulation quality, reduces eccentricity, and helps you achieve consistent high-speed extrusion.
Unwinding/winding, cutting to length, packaging & bobbin/reel/drum transportation
We help improve downstream processes that directly impact final product quality and logistics. This includes tension control in winding/unwinding, cut-to-length accuracy, coil/bobbin formation, packaging efficiency, and safe cable transport methods. Our goal is to ensure that finished products leave your plant in perfect condition, ready for customer delivery.
Taping & CTC production (Continuously Transposed Conductors)
We provide specialized support for magnet wire and CTC production, focusing on taping systems, insulation quality, process temperature management, conductor alignment, and overall product consistency. This includes guidance for high-precision applications used in transformers, motors, and energy infrastructure.
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