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Custom Manufacturing
Global sourcing experts
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Custom Manufacturing Precision-Made Components for Drawing, Stranding, and Extrusion Lines
- Custom-manufactured parts from technical drawings, CAD files, or physical samples
- Compatible with drawing, stranding, and extrusion machinery across all major brands
- Material versatility: carbide, hardened steel, technical ceramics, alumina, and engineering plastics
- CNC machining, precision grinding, and surface hardening for wear-critical components
- Wire guide inserts, capstans, pulleys, dies, and carrier parts manufactured to exact tolerances
- Reverse engineering available for obsolete or undocumented components
- Small prototype batches to full-scale production runs
- Full dimensional inspection reports and quality documentation included
- Wire drawing guide inserts and diamond/carbide dies for copper, aluminum, and steel wire
- Capstan drums and traction wheels for multi-wire and single-wire drawing machines
- Stranding machine bows, cradle parts, and rotating carrier components
- Extrusion crossheads, die holders, tips, and guiding tubes
- Deflection pulleys, sheaves, and contact wheels for payoff and take-up systems
- Dancer arms, tension rollers, and traversing guides for coiling lines
- Custom wear plates and liners for high-friction contact zones
- Replacement tooling for discontinued wire processing equipment
Our team assists with part identification from drawings, part numbers, or physical samples. We provide engineering consultation on material selection, tolerance validation, and dimensional compatibility to ensure each custom part performs reliably within your specific machine and process conditions.
We supply custom-manufactured spare parts for drawing, stranding, and extrusion machinery used across the wire and cable industry. Whether you operate fine wire drawing machines, medium or coarse wire drawing lines, tubular or rigid frame stranding machines, or single and double screw extrusion lines, we can source and deliver precision components tailored to your exact technical specifications — from individual replacement parts to complete tooling sets.
Our custom manufacturing capability covers the full range of critical wire processing components, including wire drawing dies, carbide and diamond guide inserts, capstan wheels, traction sheaves, deflection pulleys, stranding machine bows, rotating carriers, cradle assemblies, extrusion crossheads, die holders, guiding tubes, mandrels, dancer rollers, and traversing guides. Parts are produced from materials suited to the demands of the wire and cable industry, including tungsten carbide, sintered alumina, hardened tool steel, stainless steel, technical ceramics, POM, UHMW-PE, and PA-based engineering plastics.
We work with customers who operate machinery from manufacturers such as Niehoff, Pourtier, Samp, Frigeco, Syncro, Lesmo, Troester, Nokia Maillefer, Rosendahl, Henrich, Herborn, Stolberger, Queins, and Wafios, among others. Whether you need a direct replacement for a discontinued OEM component or a redesigned part with improved wear resistance and longer service life, we provide technical consultation to ensure full dimensional and functional compatibility with your existing machine configuration.
Custom parts for wire drawing applications must meet tight tolerances and withstand extreme contact stresses, abrasion, and thermal loads. Our manufacturing processes include CNC turning and milling, precision grinding, wire EDM, hard chrome plating, PVD coatings, and heat treatment — allowing us to reproduce or upgrade components that directly influence surface finish, wire elongation, diameter consistency, and drawing speed. For stranding and extrusion lines, we also produce customized parts that affect lay length accuracy, insulation concentricity, and line tension stability.
When no original drawing or part number is available, we apply reverse engineering methods using 3D scanning, CMM measurement, and CAD modeling to reproduce components from physical samples — even if worn or partially damaged. This approach is especially valuable for older drawing machines, legacy stranding equipment, or imported extrusion lines where OEM documentation is no longer accessible. Once dimensions and material composition are confirmed, we proceed to production with full quality control documentation.
All custom-manufactured wire and cable parts are available for worldwide shipping, with export documentation tailored to your country’s import requirements — including commercial invoices with HS codes, certificates of origin, material certifications, and technical datasheets. We serve wire and cable manufacturers, cable assembly plants, and engineering departments across Latin America, the Middle East, Southeast Asia, Africa, and Europe, with fast lead times and dedicated technical support throughout the sourcing and delivery process.
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