GESADUR ROLLERSDesign & Engineering

Based on speeds, mechanical loads, and roller positions (angle),we calculate:

• Roller diameter
• Roller width
• Safety factor

At this stage we develop technical drawings of the roller,including:

• 3D modeling (hub, bore, and fit tolerances)
• Determination of surface finish, contact geometryand runout tolerance
• Preparation of manufacturing drawingsand quality control data

• Determination of bearing loads and dynamic requirements
• Selection of bearing type (ball, roller, or plain bearing)
• Specification of lubrication system and sealing concept
• Calculation of service life and maintenance intervals
• Integration of bearing into the roller housingfor easy assembly

• Design of mounting structure to support the roller under load
• Definition of alignment and adjustment featuresfor precision operation
• Material selection to ensure corrosion resistanceand structural stability
• Simplified maintenance and quick replacement concept

• Structural design to stabilize the roller and avoid vibration
• Ensures easy alignment, cleaning and inspection
• Adaptation to different machines and sizes