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Design & Engineering
Calculated through ENGINEERING, built for RELIABILITY ENGINEERING SUPPORT
Calculation and Design
Based on speeds, mechanical loads, and roller positions (angle), we calculate:
- Roller diameter
- Roller width
- Safety factor
Technical Engineering
At this stage we develop technical drawings of the roller, including:
- 3D modeling (hub, bore, and fit tolerances)
- Determination of surface finish, contact geometry and runout tolerance
- Preparation of manufacturing drawings and quality control data
Selection of Bearing System
- Determination of bearing loads and dynamic requirements
- Selection of bearing type (ball, roller, or plain bearing)
- Specification of lubrication system and sealing concept
- Calculation of service life and maintenance intervals
- Integration of bearing into the roller housing for easy assembly
Design of Roller Support
- Design of mounting structure to support the roller under load
- Definition of alignment and adjustment features for precision operation
- Material selection to ensure corrosion resistance and structural stability
- Simplified maintenance and quick replacement concept
Design of a Full Roller Support Unit
- Structural design to stabilize the roller and avoid vibration
- Ensures easy alignment, cleaning and inspection
- Adaptation to different machines and sizes
GESADUR ROLLERS technical service
Facing production issues?
Get direct diagnostic support from our engineers.
We evaluate mechanical and electrical problems immediately.
- MACHINE ANALYSIS
- SOFTWARE SUPPORT
WHY TRUST OUR DESIGN & ENGINEERING
- Grounded in PhysicsWe calculate based on mechanical principles, operating loads, and engineering criteria.
- Custom-Fit SolutionsEach design is tailored to the geometry and performance requirements of the specific machine.
- Predictive ReliabilityWe engineer for long service life, lower maintenance exposure, and reduced unplanned downtime.
- End-to-End ResponsibilityWe support the full path from initial calculation to final technical documentation.
100+
COMBINED YEARS
OF EXPERTISE
OF EXPERTISE
15+
INTEGRATED
SPECIALISTS
SPECIALISTS
100%
SAFETY & CE
COMPLIANCE
COMPLIANCE
24h
SUPPORT
RESPONSE
RESPONSE