Custom spare parts become essential when a standard catalog component simply doesn’t exist — for obsolete machines, discontinued models, or parts that need to outperform the original design. Through custom manufacturing, reverse engineering, and enhanced parts, we help wire drawing, stranding, and extrusion plants keep older or hard-to-source equipment running without compromising on dimensional accuracy, material strength, or compatibility.

We work with customers operating drawing machines, stranding and bunching machines, and extrusion lines from manufacturers such as Niehoff, SAMP, Pourtier, Setic, Queins, Stolberger, Cortinovis, Maillefer, Rosendahl Nextrom, and Troester, supplying replacements for components that are no longer available from the original equipment manufacturer or that require improved performance for demanding production environments. This includes parts for capstans, dies, drawing blocks, flyer bows, guides for flyer bows, underrollers, bearings, haul-off belts, brakes, screws, barrels, crossheads, and dies and tips, along with the mechanical, electrical, pneumatic, and hydraulic components that support these systems.

Custom manufacturing covers the production of one-off or batch quantities for specific machines, built from technical drawings, CAD files, material specifications, or physical samples. This is the most direct path when a part is known but simply not stocked anywhere — gears, shafts, bushings, brackets, rollers, dies, and housings can all be manufactured to match exact OEM tolerances and surface finish requirements for drawing, stranding, and extrusion equipment.

Reverse engineering addresses a different problem: when no drawings or part numbers exist at all. Using 3D scanning, precision measurement, and CAD modeling, we recreate worn or damaged components from a physical sample — even a damaged one — to reproduce flyer bows, underrollers, screws, barrels, crossheads, or any other obsolete part with full dimensional accuracy. This service is particularly valuable for older stranding cages, legacy extrusion lines, and discontinued drawing machine models where the original manufacturer no longer offers support.

Enhanced parts go a step further by improving on the original design rather than simply replicating it. Upgraded alloys, wear-resistant coatings, optimized geometries, and tighter tolerances can extend service life on high-wear components such as underrollers, bow guides, haul-off belts, dies, and screws and barrels — components that face constant friction, abrasion, or thermal stress in continuous production. For plants running steel rope, umbilical, automotive, or power cable lines, enhanced parts often reduce the frequency of replacement and lower long-term maintenance costs.

Our engineering team supports clients through every stage of the process, including 3D modeling, material selection, prototype validation, and performance testing, to ensure each custom or reverse-engineered part performs reliably under real production conditions. Whether the requirement is a single mechanical component or a complete set of replacement parts for a discontinued machine, our customized solutions help wire and cable manufacturers reduce lead times, avoid costly downtime, and extend the operational life of drawing, stranding, and extrusion equipment worldwide.